The Airstream Diary

Airstream Trailer Answers and Questions

New Airstream Decking Now Bolted Down

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Just the day before we left for a respite in Santa Fe, NM, we spent half of that day finishing the laying of the decking on the Airstream trailer. The slideshow shows what the new deck construction is all about, and is a far cry from where we came.

The deck is pilot drilled with a small bit, then drilled with a forstner bit for square edged countersinking, and then I came back through and drilled the 5/8” final hole through the deck and cross beams and outriggers.

Since some of the sheets of plywood share a common beam, we still have to stagger the elevator bolts getting close to the edge of the plywood, and sometimes close to the edge of the underlying steel cross member.

Before the plywood is finally laid on the frame, we hit every surface with calk that provides a seal and adhesive.

Since the plywood was lifted, you can see Leslie using a long, heavy punch to realign the holes.

We then dropped in elevator bolts on the perimeter. If the elevator bolts don’t go, realign them because the threads are very soft and easily shredded.

Use a regular washer and lock washer on the bolt. We tried nylon lockers and locking nuts, but they all spin the elevator bolt head, so they don’t work when you are bolting down the Airstream deck.

TAIL SNOT

As you may recall, the tail of this particular Airstream was through-and-through rotten. That was mostly due to plumbing issues, but the curvature of the trailer also funnels water right down into this vulnerable area. SOLUTION: Lots of calk in the sandwich that includes plywood, the unique angled piece of steel, a sheet of aluminum (for attaching the back bumper box lid. All these are bolted SNUG against the frame. The holes drilled should go through the sandwich.

Just like all areas that get calked, work fast, and get tightened down to compress that calk to the edges and get the compression on the whole thing.

AIRSTREAM LOOK PRETTY STUFF

MarmoleumLeslie is hooked on the look of Marmoleum, and the efficiency of sheet flooring, the organic nature of the product, and the great colors all make it our hands-down choice for flooring. So we’re looking at colors, and leaning toward the yellow side of the wheel.

To get an idea of where we have come from on the Airstream Safari, be sure to look back at previous stories. Here’s a link to show you the original appearance of the Airstream deck and frame.

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